It is flexible and can be operated in short period of time

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• • Most of operations can be completed by Windows operation
  • During formulation of a plan, you can issue the schedule plan even if you’re not clear about man-hour.
  • For the schedule of each machine, you can decide it on the field of manufacture.
  • Upon emergency, you can formulate the emergency procedure plan.

This system strongly supports the factory "visualization"

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• • On the main screen, you can see most necessary information, such as manufacture plan and progress of eachmachine, operations and each type of parts.
  • You can see load of each department / each procedure.
  • You can see plan vs. result.
  • You can see estimated cost / result cost.
  • You can see machine’s productivity and operator’s result.

The progress data can be input via WEB browser

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• • The progress data of the“i-POP”system is newly developed and can be input via the WEB browser.
  • The dedicated software is not necessary for the POP system due to the use of WEB browser. Therefore, initial investment for equipment is reduced or investment for new equipment can be increased.
  • Due to the use of WEB browser, you can use various terminals, such as PC, tablet and smart phone, etc.

Build integrated production management system

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• • Fundamental business system of overall company, factory business system or the connection can be created.
  • Fundamental business system can be created in the unit of modules.
  • This system can be connected with the existing production management system.
  • This system can be connected with DNC system and machine operation management system.

Production plan (formulation of medium schedule)

• The procedure, manufacture sequence, man-hour and manufacture schedule can be formulated in the unit of mould for each part.
  The procedure plan can be formulated by means of drag & drop or double clicking procedure icon.

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• {main functions}

  • registration information (production number, product name, parts number, part name, procedure/manufacture sequence formulation, machine scheduling, etc.)
  • schedule formulation (forward schedule, backward schedule, delivery period)
  • schedule adjustment
  • procedure load simulation
  • link line between procedures/parts template
  • template(production master and parts master) formulation / import
  • formulation of big schedule plan
  • CSV import and export

Schedule editor

• Conduct the schedule management, progress management for each machine and schedule management for each part. Display the part manufacture schedule prior to formulation and plan/operation of each machine.

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• {main functions}

  • automatic allocation for each procedure
  • procedure progress management and input
  • procedure load management
  • schedule management of each machine
  • formulation of emergency procedures
  • procedure search and finished search of previous procedure
  • schedule management of each part
  • schedule synchronization (each manufacture No. and each part No.)
  • condition change is displayed(machine screening, procedure screening, reverse alarm display of manufacture sequence, alarm display of procedure deadline exceeded, etc.)
  • extension link
  • print(each resource schedule and each part schedule)

POP system (formulation of small schedule)

• The system decides which machine is used for manufacture in terms of the procedure manufacture plan and specific situation of the factory. This manufacture plan can immediately set the time to input the progress, or input result by means of man-hour.The input result can be immediately reflected to the schedule editor or production plan.

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• {main functions}

  • automatic allocation of each procedure * with limit
  • each machine schedule (Loading, Work leveling) * with limit
  • schedule shift of each machine
  • procedure search and finished search of previous procedure
  • history of each part
  • emergency procedure * with limit
  • formulation of progress input and result input
  • condition change (resource screening, finished procedure not displayed, reverse alarm of manufacture sequence and alarm of procedure deadline exceeded, etc.) is displayed
  • extension link
  • print (each resource schedule)

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• You can input indirect business result while using daily report input (option).

Various functions

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• Machine operation graph and result comparison table
  The machine operation graph is displayed in the unit of one month, while the result comparison table is displayed in the unit of 7 months at most.

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• Result statistics
  Various results can be made in statistics. 4 types of statistics in terms of results, 2 types of statistics in terms of production individuals, 3 types of statistics in terms of persons can be displayed.

• Small scale system composition

• composition sample
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• Medium scale system composition

• composition sample
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• Big scale system composition

• composition sample
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